Enhancing Energy Solutions with Heartland Repair and Coatings' Advanced Cold Spray Technology
Pressure
Vessels
Process
Piping
Structural
Fabrications
Setting The Standard
Heartland Repair & Coatings (HRC) is an energy service company specializing in the design and fabrication of pressure vessels, process piping, and general fabrication. HRC is an accredited ASME Section VIII Div. 1 code facility holding both “U” and “R” stamps. Our team includes employees distributed across engineering, manufacturing, and field service departments, ensuring expertise at every stage. HRC utilizes high pressure cold spray technology to provide protective coatings to enhance products for a variety of energy sector applications. The Team at Heartland Repair & Coatings set out to provide high quality repairs for pressure vessel systems and structural fabrication, with expertise in manufacturing and post manufacturing processes. We are committed to nothing less than exceptional services and top-quality products for our customers.
Superior Repair Services
Heartland Repair & Coatings is an energy service company that specializes in ASME code work in vessels and piping, with all repairs performed by ASME certified technicians to ensure compliance and expertise. We are committed to delivering high quality repairs for pressure vessels, prefabricated piping, and structural fabrication. Our process includes the use of cold spray prior to and after manufacturing, enhancing repair quality and surface preparation for the energy sector. Repair and coating services are available both during and post manufacturing to refurbish and recertify equipment such as pressure vessels and piping systems.
High Pressure Cold Spray
Mobile Services
Patented Pipe Repair
RRL Patented Pipe Repair
Utilizing the VRC Metal Systems Cold Spray Method, completely fill the defect in the pipe to a level beyond the original thickness.
Use of a disc grinder will smooth out the peaks and valleys formed during the void filling process. This will allow for a uniform surface to transfer the load in the pipe uniformly to the composite.
Mix the Anti-Corrosion epoxy uniformly. Apply the epoxy over the entire area to be wrapped by the composite. Ensure that it is applied to the required thickness and goes slightly beyond the width of the wrap that follows. Spray water before and during the wrapping process to activate the resin inside the carbon fiber composite.
Center the repaired area under the composite and wrap the carbon fiber roll to the specified number of layers. Immediately after wrapping the composite, utilize compression film to press all of the layers together and to protect the composite while it cures. Be sure to perforate the compression film to allow excess water and resin to escape while the composite cures. When the resin hardens and is dry to touch, the compression film can be removed and the pipe is ready to be backfilled.
Patented Pipe Repair
RRL Patented Pipe Repair
Utilizing the VRC Metal Systems Cold Spray Method, completely fill the defect in the pipe to a level beyond the original thickness.
Use of a disc grinder will smooth out the peaks and valleys formed during the void filling process. This will allow for a uniform surface to transfer the load in the pipe uniformly to the composite.
Mix the Anti-Corrosion epoxy uniformly. Apply the epoxy over the entire area to be wrapped by the composite. Ensure that it is applied to the required thickness and goes slightly beyond the width of the wrap that follows. Spray water before and during the wrapping process to activate the resin inside the carbon fiber composite. Center the repaired area under the composite and wrap the carbon fiber roll to the specified number of layers. Immediately after wrapping the composite, utilize compression film to press all of the layers together and to protect the composite while it cures. Be sure to perforate the compression film to allow excess water and resin to escape while the composite cures. When the resin hardens and is dry to touch, the compression film can be removed and the pipe is ready to be backfilled.
Industries Served
Oil & Gas
Renewable Energy
Nuclear Power
Mining
Heavy Industrial
Petrochemical
Certifications
ASME Certified; U Stamp
National Board of Boiler & Pressure Vessel Inspectors Certified; NB Stamp
National Board of Boiler & Pressure Vessel Inspectors Certified; R Stamp
Start Your Project with Confidence
From ASME-certified pressure vessels and custom process piping to advanced high-pressure cold spray repair, Heartland Repair & Coatings delivers reliable solutions built to perform in the toughest industrial environments. Our certified expertise ensures every project meets the highest safety and quality standards—giving you the confidence to put critical systems back in service without compromise.